Production & Technology
Quality is produced on the line, not on site.
We make Redblok lightweight concrete block on a batching, mixing, moulding, curing, cutting and palletising line. Every batch is recorded with density control. Factory production does not depend on the weather, and density and size repeat from batch to batch.
50,000m³/year
Redblok line capacity (per factory, planned)
12,000–16,000m²
Covered production area (per factory, planned)
2factories
Şanlıurfa Birecik and Erzurum OIZ (Erzurum under installation)
Line
Production infrastructure.
Batching and foam generation
We weigh cement, fine material, water and admixtures to the mix design. We prepare the foaming agent solution and generate foam under control.
Mixing and density control
We prepare the paste and add the foam under control. Fresh density is measured on every mix and compared with the target value.
Moulding and set
We cast the mix into block moulds and level the surface. The blocks rest under control while they set, and strength is checked before demoulding.
Curing
We cure under controlled humidity and temperature and take samples for dry density and strength. Early drying is the most common cause of strength loss in lightweight concrete.
Cutting and sizing
We cut the cured blocks to standard size with wire or blade, check size and squareness, and collect the offcuts.
Palletising and dispatch
We palletise and wrap the blocks, stack them in the yard with a batch label and dispatch them to order.
Facility
Two plants, one production programme.
The Birecik plant in Şanlıurfa and the Erzurum OIZ plant were planned with the same area programme and line capacity. Both produce for both brands in the group. Birecik is in production and Erzurum is being installed; today deliveries leave from Birecik.
| Batching and mixer | Automated weighing and mixing of binder, fine mineral, water and admixtures (planned) |
|---|---|
| Foam generator | Production of the preformed foam added to the paste, and fresh density control (planned) |
| Moulds and casting | Casting into block moulds and demoulding after set (planned) |
| Curing area | In-mould initial cure and controlled stock cure (planned) |
| Cutting and sizing | Wire/blade cutting to standard block sizes and dimensional check (planned) |
| Palletising | Palletised stacking and wrapping (planned) |
| Laboratory | Fresh and dry density, compressive strength, water absorption and thermal conductivity testing (planned) |
| Target market | Lightweight concrete block supply across Eastern and South-eastern Anatolia, Central Anatolia and the Black Sea region |
Şanlıurfa Fabrikası
Üretimde (grubun kuruluş tesisi)Kocaali Mah. Hacı Sadettin Bilgin Sk. No: 14, Birecik / Şanlıurfa
| Parsel alanı | ≥ 10.000 m² (planlanan) |
|---|---|
| Kapalı üretim alanı | 12.000–16.000 m² (planlanan) |
| Açık stok sahası | 12.000–16.000 m² (planlanan) |
| Prefabrik hat kapasitesi | 36.000 m³/yıl (planlanan) |
| Redblok hattı kapasitesi | 50.000 m³/yıl (planlanan) |
- Standart ölçülerde Redblok hafif beton blok
Erzurum Fabrikası
Yeni yatırım, kurulum aşamasında (2026)Erzurum Organize Sanayi Bölgesi, Erzurum
| Parsel alanı | ≥ 10.000 m² (planlanan) |
|---|---|
| Kapalı üretim alanı | 12.000–16.000 m² (planlanan) |
| Açık stok sahası | 12.000–16.000 m² (planlanan) |
| Prefabrik hat kapasitesi | 36.000 m³/yıl (planlanan) |
| Redblok hattı kapasitesi | 50.000 m³/yıl (planlanan) |
- Standart ölçülerde Redblok hafif beton blok
Process
Measured steps, from enquiry to dispatch.
- 01
Enquiry and wall type
We take the request with the wall type (partition or infill within a frame), wall area, thickness, frame type and location. Together we pin down the target mass and the insulation and load expectations.
- 02
Density class and size selection
We choose the density class (500–800 kg/m³ band) and block size for the wall's job. For external walls we look at the TS 825 thermal calculation and the TBDY 2018 mass together. Target values are confirmed by laboratory testing.
- 03
Production: casting and curing
We batch cement, fine material, water and admixtures by weight into a paste. Foam from the generator is added under control. Once fresh density is verified, we cast the mix into block moulds and cure it under control.
- 04
Cutting and sizing
Once set, we demould the blocks and cut them to standard size on the cutting line. Every batch is checked for fresh and dry density, compressive strength, water absorption and dimensions. Cellular lightweight concrete lies outside the scope of TS EN 206, so its performance is defined by the project specification and laboratory testing.
- 05
Palletising and dispatch
We palletise and wrap the blocks and plan tonnage and truck numbers from the order quantity. Today, deliveries leave from our Birecik factory, which is in production.
- 06
Application support
We give site detail support for first-course levelling, jointing material, cutting, service chases, frame ties and mesh before plaster.
Tell us about your project and let our engineers assess it.
Start with a wall quantity, a block size, a project drawing or simply a requirement brief. We respond within 24 hours.